Water Is Coming Out of the Tube on the Side of My Water Heater
or
My Water Heater Pressure Relief Valve Is Releasing Water

 

The name is Temperature Pressure Relief Valve (TPR valve).  This safety valve releases water (and thus relieves pressure) if either the temperature or pressure in the tank gets too high.  These valves are very important.  Water heaters can become bombs if the pressure gets too high and these valves fail to work.  See this major explosion caused by a small (5 gallon) water heater or this one when the TPR valve didn't work..

These valves can begin to run water either because 

  • the valve has become defective, or 
  • the pressure in the tank it exceeding the relief point.

May Be a Defective Valve

If your TPR valve suddenly started leaking when it didn't use to, and you haven't had any plumbing renovation work done recently, this is the most likely cause.  As the valves get older they sometimes begin to leak  I'm not sure why this happens.  I've heard people say they weaken over time, but I don't understand why that would be.  It may be if it has released small amounts of water over time this water has built up deposits in the valve that begin to interfere with it closing.  Or, perhaps a particle from the tank gets stuck in the seat holding it partly open.  There's a lever on the valve that lets you open it deliberately.  Some advise you do this periodically to be sure it's working properly.  In my experience if you open an older valve it's likely it will never close properly again -- it will begin weeping when it wasn't before.  As Terry Kennedy writes on alt.home.repair:  

It's not uncommon for older valves to get stuck in the open position when tested for the first time after many years - so be sure to know where the water shutoff valve for the inlet to the heater is.  A phone number of a plumber is a good thing to have handy.  And don't test it at 10 PM on a Saturday night. :-)  

These valves are cheap and there's only one problem replacing them -- sometimes they're hard to unscrew.  You may need a long handled wrench with a cheater.  Turn off the gas or electricity and cold water supply to the tank.  You only need to drain enough water to get below the level of the valve.  Don't drain a lot of water until you've broken the valve loose, so the weight of the water helps keep the heater from moving while you pull on the wrench.  

Wrap some teflon tape on the threads of the  new valve when you replace it.  

Note:  If you also replace the discharge tube, it must be made of a material that's rated for both high temperature and pressure.  This includes most rigid wall copper, iron and, in most places, chlorinated polyvinylchloride (CPVC plastic not regular PVC) pipe.  The pipe size must match the opening size of the TPR valve discharge (usually inch).  It must terminate 6"-12" above the floor, and the end cannot be threaded or have a fitting which permits connecting a plug or cap.  

May Be High Tank Pressure

The other reason for the TPR valve to run water is high pressure in the water heater tank.  This is usually caused by one of two things -- high main water pressure (water district or well) or a back flow prevention/check valve.

Backflow Valves

Houses built or renovated in the past 10-20 years may have a back flow prevention valve in the water supply line.  These valves only allow water to go in one direction.  Building codes have begun to require them so that once water enters your house it cannot move backward into the water supply system.  This introduces a new problem.  When the water in the water heater tank is heated it expands, making a greater volume of water.  This extra water needs somewhere to go.  If all the faucets in the house are closed it can't go that way.  Before these one way valves, water was simply pushed back out of the house into the main supply.  The backflow valve prevents this, so the extra water has no place to go and pressure builds in the tank until it exceeds the TPR valve set point (about 120 psi) and water comes out the TPR discharge tube.  As you may have guessed this isn't good.  

The solution is to install an expansion tank in the cold water line between the backflow valve and the water heater.  These tanks give the extra water a place to go.  If your builder installed a backflow valve he should have also installed an expansion tank but . . .    If you have an expansion tank it may have failed.

Main Pressure May Be Too High

If the main water supply pressure is too high this can also cause the the pressure to exceed the TPR valve set point.  The Uniform Plumbing Code calls for water to be delivered to homes for domestic use at between 50 to 70 psi.  Supply lines as well as appliances are designed to withstand up to 80 pounds per square inch.

Water pressure regulators reduce the pressure delivered by the water district to between 50 and 70 psi.  Over time the rubber and metal parts in these regulators can fail. When the regulator fails, water pressure to the home increases putting a strain on valves, hoses and appliances they were not designed to withstand.  A solution to the problem its to install your own pressure regulator on your incoming water line.  But, this pressure regulator will also behave like a backflow valve -- it will not allow water to go backward through it -- so you'll also need an expansion tank if you install your own pressure regulator.

If you suspect the pressure in your water heater is too high you can buy a water pressure gauge for about $9 (one place is Home Depot) and check it.

Connect the gauge to the water heater drain faucet (garden hose thread).  Run a hot water faucet until the water heater begins heating.  Close the faucet.  If the pressure starts creeping up as the heater heats the water, there is a backflow valve or in-house regulator creating a closed system.

If the pressure does not increase as the water is heated, but the pressure reads above 80 psi all the time, your supply pressure is too high.  You should consider contacting the city/water district, and if they don't do something consider installing your own regulator.  To check the supply (main) pressure you can also connect the gauge to an outdoor faucet, and turn on the faucet. Make sure the faucet is "regulated". Some outdoor faucets are unregulated.  If the pipe connected to the faucet comes out of the wall it's probably regulated.

Many thanks to Speedy Jim a knowledgable and generous plumber
on alt.home.repair for reviewing and commenting on this article

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